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Bottleneck at the refrigerator!

fermenting dough baskets

I have a refrigeration problem.

Last week, I had orders for more bread than my fridge could handle. My second-hand fridge that is devoted solely to bread production can hold up to 24 loaves in a squeeze. I once tried 26 and it wasn’t pretty. It’s at full capacity.

Sourdough sleep-over

Why do I need refrigeration for Happy Monk bread? Because it’s sourdough. A long, slow rise in the fridge extends the fermentation process and develops flavour. Even instant yeasted breads benefit from longer fermentation and that process can be greatly extended by refrigeration.

All our breads spend the night in the fridge, a minimum of 12 hours. Longer, if I can manage. I could easily leave the dough baskets out on the kitchen counter, and, under the right conditions, they might rise enough to bake in two or three hours. They’ll bake out fine, but you won’t get that slight sour in the sourdough. The long ferment also accentuates the flavours of the grain … the Red Fife wheat, the rye or spelt that go into our breads.

Yum! Excuse me, while I go slice some of that bread right now!

Production work-arounds

It’s not a bad fridge. The temperature control is good. It’s accurate and it stays steady through the night. It’s just that there isn’t enough room. The Happy Monk Baking company has outgrown it.

There are some quick fixes, like the rye breads. The dense rye breads we’ve made โ€’ Mountain Rye, the Danish Rugbrรธt, and this week’s Baker’s Choice Russian Rye โ€’ don’t need the long cold fermentation. Rye behaves differently and depends on a form of gelatinization to hold the air bubbles that result from the sour culture mixed with the flour and water. Thus, there is no need for a long ferment in the fridge. The dough is often ready to bake in an hour or two after final mixing.

Rye bread also benefits from a long cooling, so baking it the day before delivery allows it to properly firm up.

In search of the perfect fridge

Staggering the baking schedule can alleviate the bottleneck caused by the lack of fridge space, but the fact is I need a second fridge or a bigger one. Thus, I turn to usedvictoria.com or craigslist, scanning the ads for something that fits my specific needs and price.

This is also a growth decision for the Happy Monk Baking Company. Do I opt for a used residential fridge that gives me 75 percent more storage capacity, or a used commercial fridge that doubles or triples storage and offers finer temperature control? Do I want to expand the business, work longer, harder? Or stay with the status quo?

A baker I know in Bellingham WA finds her production bottleneck at the oven. Sophie Williams, a much younger and more ambitious baker than me, said when her orders spike, it means spending sixteen, eighteen, twenty hours in the kitchen. Those hours will wear a baker down over the long term, even a strong-like-ox, 30-something baker with energy to burn.

When Sophie’s orders recently went through the roof, she reached her breaking point. Despite being “obnoxiously frugal”, she went out and wisely bought herself a second oven. “No [effing] way am I getting into this again,” she said. You could hear the desperation in her voice. She wants a Sunday off!

How much growth?

The Happy Monk oven, Mildrith, holds 12 to 15 loaves at a time and will bake three loads of bread on a single firing. I am NOT at the breaking point with her! If I increase my fridge storage to 40 or 50, I’ll simply adjust my baking schedule to allow a second firing of Mildrith. If Happy Monk bread orders expand beyond that, I’ll think about building a second oven and hiring another baker.

And that may be a long time coming!


Sophie’s company, by the way, is Raven Breads. She calls it a “small, bicycle-based bakery” that makes breads and pastries for a farmer’s market, a bread subscription business, a CSA enterprise and is “on the menu” at a number of food establishments in Bellingham. She is inventive, ambitious, inspiring and a superb writer. Please check out her web site (see link above) and drop by the Saturday Bellingham Farmers Market to say hello if you’re in the neighbourhood.

Happy Monk Tidings - September 28, 2022 ๐Ÿž - Baker's Choice: The Approachable Loaf; Blog: This Island of Apples; South Pender Growers and Makers Market [ See LinkTree in Profile ]
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#apples #applebread #applelove #approachable #approachableloaf #breadlabcollective #breadlab

Happy Monk Tidings - September 28, 2022 ๐Ÿž - Baker's Choice: The Approachable Loaf; Blog: This Island of Apples; South Pender Growers and Makers Market [ See LinkTree in Profile ]
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#apples #applebread #applelove #approachable #approachableloaf #breadlabcollective #breadlab
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Happy Monk Tidings - September 21, 2022 ๐Ÿž - Baker's Choice: Harvest Bread; BLOG: Greetings from St. Francis and Mildrith; The Wood-Fired Oven's Back in Business [ See LinkTree in Profile]

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Introducing this bread, Raven Ring Bread (a take on Hapanleipรค, a Finnish bread) a recipe borrowed from @ravenbreads. The stand is made by my neighbour, Ken, a gifted woodworker. See you at the South Pender Growers and Makers Market, if it donโ€™t rain too hard!

Introducing this bread, Raven Ring Bread (a take on Hapanleipรค, a Finnish bread) a recipe borrowed from @ravenbreads. The stand is made by my neighbour, Ken, a gifted woodworker. See you at the South Pender Growers and Makers Market, if it donโ€™t rain too hard! ...

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Happy Monk Tidings - September 2, 2022 ๐Ÿž - Baker's Choice : Volkornbrot (German Rye); Blog: The Golden Loaf of Gorsefield Rye; NOTE: We're closing two weeks for Mildrith Maintenance [ See LinkTree in Profile ]

Happy Monk Tidings - September 2, 2022 ๐Ÿž - Baker's Choice : Volkornbrot (German Rye); Blog: The Golden Loaf of Gorsefield Rye; NOTE: We're closing two weeks for Mildrith Maintenance [ See LinkTree in Profile ] ...

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Happy Monk Tidings - August 24, 2022 ๐Ÿž - Baker's Choice this week: Spelt and Honey Sourdough; Blog: The Great Kind Mystery; SPECIAL NOTE: Mildrith needs an upgrade [ See LinkTree in Profile ]

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Happy Monk Tidings - August 10, 2022 ๐Ÿž - Baker's Choice: Double-Fermented Oat Bread; BLOG: Resuscitating Mildrith; Reminder: No Bread Next Week! [ See LinkTree in Profile ]

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It was a dirty day, Wednesday. The sky hadn't been washed, the ocean was soiled, and the air was muggy and smelled oily. Then, moments before the rain started, the sun shone through and a glorious slash of colour opened up. And a rainbow! No unicorns, sadly.

It was a dirty day, Wednesday. The sky hadn't been washed, the ocean was soiled, and the air was muggy and smelled oily. Then, moments before the rain started, the sun shone through and a glorious slash of colour opened up. And a rainbow! No unicorns, sadly. ...

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Happy Monk Tidings - August 3, 2022 ๐Ÿž - Baker's Choice: Anadama Bread; BLOG: Dog Days of Summer; Special Note: No Bread August 19 [ See LinkTree in Profile ]

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Dog days. The beginning of summer mellowness. Baked in languor. But sometimes it's hard to let go. Shouldn't I be baking something? [See LinkTree in Profile ]
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#penderisland #southpenderisland #happymonkbaking #happymonkbakery
#happymonkbakingcompany #dogdays #dogdaysofsummer #southerngulfislands
#southerngulfislandsbakers #southerngulfislandsbakeries #southerngulfislandsbc

Dog days. The beginning of summer mellowness. Baked in languor. But sometimes it's hard to let go. Shouldn't I be baking something? [See LinkTree in Profile ]
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#penderisland #southpenderisland #happymonkbaking #happymonkbakery
#happymonkbakingcompany #dogdays #dogdaysofsummer #southerngulfislands
#southerngulfislandsbakers #southerngulfislandsbakeries #southerngulfislandsbc
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Happy Monk Tidings - July 27, 2022 ๐Ÿž - Baker's Choice: Whole Grain White Wheat; Blog: Call Me Ishmael; Video: How the U.S. Ruined Bread; Announcements [ See LinkTree in Profile ]

Happy Monk Tidings - July 27, 2022 ๐Ÿž - Baker's Choice: Whole Grain White Wheat; Blog: Call Me Ishmael; Video: How the U.S. Ruined Bread; Announcements [ See LinkTree in Profile ] ...

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Happy Monk Tidings - July 20, 2022 ๐Ÿž - BAKER'S CHOICE: Rye and Currants; BLOG: Blessed; EXTRA: World's Oldest Sourdough? [ See LinkTree in Profile ]

Happy Monk Tidings - July 20, 2022 ๐Ÿž - BAKER'S CHOICE: Rye and Currants; BLOG: Blessed; EXTRA: World's Oldest Sourdough? [ See LinkTree in Profile ] ...

26 1
Happy Monk Tidings - July 13, 2022 ๐Ÿž - Baker's Choice: Bird Seed Bread; Blog: Down to the Crossroads, Medicine Beach; Baking your own bread guides - [ See LinkTree in Profile ]

Happy Monk Tidings - July 13, 2022 ๐Ÿž - Baker's Choice: Bird Seed Bread; Blog: Down to the Crossroads, Medicine Beach; Baking your own bread guides - [ See LinkTree in Profile ] ...

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This is James Morton, my father, who would have been 100 years old today if we hadn't lost him 36 years ago. I've surpassed him in living age and spent more years without him than with him, yet he still whispers in my ear and is a great listener when I talk to him. Taken at 14th Ave. and Burgess St., Burnaby, 'round about 1955. Handsome devil, ain't he?

This is James Morton, my father, who would have been 100 years old today if we hadn't lost him 36 years ago. I've surpassed him in living age and spent more years without him than with him, yet he still whispers in my ear and is a great listener when I talk to him. Taken at 14th Ave. and Burgess St., Burnaby, 'round about 1955. Handsome devil, ain't he? ...

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Happy Monk Tidings - July 6, 2022 ๐Ÿž - BAKER'S CHOICE: Cinnamon-Raisin Bread; BLOG: Filling the Belly: Words vs. Loaves [ See LinkTree in profile ]

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42 1
How many times have I seen these loaves tumble out of the oven! If Iโ€™m not in a rush, I like to pile them up and just stand near them a moment, feeling their heat, hearing them crackle, their glorious warm aroma! Seems like a miracle, been working hard since the dark hours of morning, heard the first birdsong, seen freighters moving silently through Boundary Pass, a gentle breeze coming up from the ocean. I know Iโ€™ll pay for all this later in the day with fatigue and thereโ€™ll be several days catching up with sleep. Is it worth it all? Three years into Happy Monk Baking, I still say yes. Happy sleeping, everyone!
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#woodfired #woodfiredoven #woodfiredovenbread #bread #realbread #naturallyleavened #baker #bakery #bbga #artisanbread #breadhead #breadmaking #breadmaking๐Ÿž #sourdough #sourdoughbread #rusticbread, #breadhead, #coboven #earthoven #earthenoven #penderisland #southpenderisland #happymonkbaking #happymonkbakery #happymonkbakingcompany #southerngulfislands #southerngulfislandsbakers #southerngulfislandsbakeries #penderisland

How many times have I seen these loaves tumble out of the oven! If Iโ€™m not in a rush, I like to pile them up and just stand near them a moment, feeling their heat, hearing them crackle, their glorious warm aroma! Seems like a miracle, been working hard since the dark hours of morning, heard the first birdsong, seen freighters moving silently through Boundary Pass, a gentle breeze coming up from the ocean. I know Iโ€™ll pay for all this later in the day with fatigue and thereโ€™ll be several days catching up with sleep. Is it worth it all? Three years into Happy Monk Baking, I still say yes. Happy sleeping, everyone!
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#woodfired #woodfiredoven #woodfiredovenbread #bread #realbread #naturallyleavened #baker #bakery #bbga #artisanbread #breadhead #breadmaking #breadmaking๐Ÿž #sourdough #sourdoughbread #rusticbread, #breadhead, #coboven #earthoven #earthenoven #penderisland #southpenderisland #happymonkbaking #happymonkbakery #happymonkbakingcompany #southerngulfislands #southerngulfislandsbakers #southerngulfislandsbakeries #penderisland
...

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Happy Monk Tidings - June 29, 2022 ๐Ÿž - Baker's Choice: Rustic Peasant Bread; Blog: A Pinch of Salt, A Pinch of Life [ See LinkTree in Profile ]

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Happy Monk Tidings - June 22, 2022 ๐Ÿž - Bakers Choice: Sprouted Rye and Seed Bread; BLOG: Henry Miller and the Staff of Life โ€” [ See LinkTree in Profile ]

Happy Monk Tidings - June 22, 2022 ๐Ÿž - Bakers Choice: Sprouted Rye and Seed Bread; BLOG: Henry Miller and the Staff of Life โ€” [ See LinkTree in Profile ] ...

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Happy Monk Tidings - June 15, 2022 ๐Ÿž - Baker's Choice: Cranberry-Pecan Sourdough Bread; Blog: Breakfast on Bloomsday https://mailchi.mp/4c924688ed54/happy_monk_tidings_june15

Happy Monk Tidings - June 15, 2022 ๐Ÿž - Baker's Choice: Cranberry-Pecan Sourdough Bread; Blog: Breakfast on Bloomsday https://mailchi.mp/4c924688ed54/happy_monk_tidings_june15 ...

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Fun at 4 in the morning โ€ฆ first load of bread in the oven, first light, first birdsong, making the treacherous walk back inside with a tower of bannetons. In the rain.
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#bakerslife #bakersofinstagram #baking #baker #woodfired #woodfiredoven #woodfiredovenbread #coboven #earthoven #earthenoven #bread #sourdoughbread #sourdough #bbga #realbread #naturallyleavened #artisanbread #artisanbreadbaker #rusticbread #breadhead #breadlove #breadhour #penderisland #southpenderisland #happymonkbaking #happymonkbakery #happymonkbakingcompany #southerngulfislands #southerngulfislandsbakers #southerngulfislandsbakeries

Fun at 4 in the morning โ€ฆ first load of bread in the oven, first light, first birdsong, making the treacherous walk back inside with a tower of bannetons. In the rain.
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#bakerslife #bakersofinstagram #baking #baker #woodfired #woodfiredoven #woodfiredovenbread #coboven #earthoven #earthenoven #bread #sourdoughbread #sourdough #bbga #realbread #naturallyleavened #artisanbread #artisanbreadbaker #rusticbread #breadhead #breadlove #breadhour #penderisland #southpenderisland #happymonkbaking #happymonkbakery #happymonkbakingcompany #southerngulfislands #southerngulfislandsbakers #southerngulfislandsbakeries
...

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Happy Monk Tidings - June 1, 2022 ๐Ÿž - Baker's Choice: Fig and Fennel Sourdough; Happy Monk Blog: The Golden City [ LinkTree in Profile ]

Happy Monk Tidings - June 1, 2022 ๐Ÿž - Baker's Choice: Fig and Fennel Sourdough; Happy Monk Blog: The Golden City [ LinkTree in Profile ] ...

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Post to The Happy Monk Baking Company
Happy Monk Tidings - May 25, 2022 ๐Ÿž - Baker's Choice this week: Sprouted Kamut Bread; Blog: A Paean to Rye Bread: Deeply Felt and Honest [ See LinkTree in Profile ]

Post to The Happy Monk Baking Company
Happy Monk Tidings - May 25, 2022 ๐Ÿž - Baker's Choice this week: Sprouted Kamut Bread; Blog: A Paean to Rye Bread: Deeply Felt and Honest [ See LinkTree in Profile ]
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