Posted on Leave a comment

Bottleneck at the refrigerator!

fermenting dough baskets

I have a refrigeration problem.

Last week, I had orders for more bread than my fridge could handle. My second-hand fridge that is devoted solely to bread production can hold up to 24 loaves in a squeeze. I once tried 26 and it wasn’t pretty. It’s at full capacity.

Sourdough sleep-over

Why do I need refrigeration for Happy Monk bread? Because it’s sourdough. A long, slow rise in the fridge extends the fermentation process and develops flavour. Even instant yeasted breads benefit from longer fermentation and that process can be greatly extended by refrigeration.

All our breads spend the night in the fridge, a minimum of 12 hours. Longer, if I can manage. I could easily leave the dough baskets out on the kitchen counter, and, under the right conditions, they might rise enough to bake in two or three hours. They’ll bake out fine, but you won’t get that slight sour in the sourdough. The long ferment also accentuates the flavours of the grain … the Red Fife wheat, the rye or spelt that go into our breads.

Yum! Excuse me, while I go slice some of that bread right now!

Production work-arounds

It’s not a bad fridge. The temperature control is good. It’s accurate and it stays steady through the night. It’s just that there isn’t enough room. The Happy Monk Baking company has outgrown it.

There are some quick fixes, like the rye breads. The dense rye breads we’ve made ‒ Mountain Rye, the Danish Rugbrøt, and this week’s Baker’s Choice Russian Rye ‒ don’t need the long cold fermentation. Rye behaves differently and depends on a form of gelatinization to hold the air bubbles that result from the sour culture mixed with the flour and water. Thus, there is no need for a long ferment in the fridge. The dough is often ready to bake in an hour or two after final mixing.

Rye bread also benefits from a long cooling, so baking it the day before delivery allows it to properly firm up.

In search of the perfect fridge

Staggering the baking schedule can alleviate the bottleneck caused by the lack of fridge space, but the fact is I need a second fridge or a bigger one. Thus, I turn to usedvictoria.com or craigslist, scanning the ads for something that fits my specific needs and price.

This is also a growth decision for the Happy Monk Baking Company. Do I opt for a used residential fridge that gives me 75 percent more storage capacity, or a used commercial fridge that doubles or triples storage and offers finer temperature control? Do I want to expand the business, work longer, harder? Or stay with the status quo?

A baker I know in Bellingham WA finds her production bottleneck at the oven. Sophie Williams, a much younger and more ambitious baker than me, said when her orders spike, it means spending sixteen, eighteen, twenty hours in the kitchen. Those hours will wear a baker down over the long term, even a strong-like-ox, 30-something baker with energy to burn.

When Sophie’s orders recently went through the roof, she reached her breaking point. Despite being “obnoxiously frugal”, she went out and wisely bought herself a second oven. “No [effing] way am I getting into this again,” she said. You could hear the desperation in her voice. She wants a Sunday off!

How much growth?

The Happy Monk oven, Mildrith, holds 12 to 15 loaves at a time and will bake three loads of bread on a single firing. I am NOT at the breaking point with her! If I increase my fridge storage to 40 or 50, I’ll simply adjust my baking schedule to allow a second firing of Mildrith. If Happy Monk bread orders expand beyond that, I’ll think about building a second oven and hiring another baker.

And that may be a long time coming!


Sophie’s company, by the way, is Raven Breads. She calls it a “small, bicycle-based bakery” that makes breads and pastries for a farmer’s market, a bread subscription business, a CSA enterprise and is “on the menu” at a number of food establishments in Bellingham. She is inventive, ambitious, inspiring and a superb writer. Please check out her web site (see link above) and drop by the Saturday Bellingham Farmers Market to say hello if you’re in the neighbourhood.

HAPPY MONK BLOG: An Approachable Manifesto: A loaf designed for the grocery shelf, but with honest-to-goodness artisan credentials. (May 24, 2023) [ See LinkTree in Proifile ]

HAPPY MONK BLOG: An Approachable Manifesto: A loaf designed for the grocery shelf, but with honest-to-goodness artisan credentials. (May 24, 2023) [ See LinkTree in Proifile ] ...

23 0
Morning coffee ritual, Saturday morning. Drinking Moving Coffee, eating Happy Monk Sprouted Einkorn Sourdough bread, and spending a lot of time setting up this photo. Thanks for the coffee tip, @jomosenpai, it’s really good!
.
.
.
#coffeelover #coffee #pourovercoffee #pourover #coffeetime #coffeelover  #coffeecoffeecoffee #ceramiccoffeecup #ceramiccoffeemug #coffeeaddict #einkornsourdough #einkornbread #einkornsourdoughbread #einkornbaking

Morning coffee ritual, Saturday morning. Drinking Moving Coffee, eating Happy Monk Sprouted Einkorn Sourdough bread, and spending a lot of time setting up this photo. Thanks for the coffee tip, @jomosenpai, it’s really good!
.
.
.
#coffeelover #coffee #pourovercoffee #pourover #coffeetime #coffeelover #coffeecoffeecoffee #ceramiccoffeecup #ceramiccoffeemug #coffeeaddict #einkornsourdough #einkornbread #einkornsourdoughbread #einkornbaking
...

49 3
It’s been a long time since I baked with Einkorn flour, the most ancient of the ancient grains. It’s called “Farro Piccolo” in Italian, or ‘little farro’. A later variety of Einkorn is called “Farro Grande” (large farro)… otherwise known as Spelt. (Einkorn left, Spelt right) Here endeth the lesson. 
.
.
.
.
#einkorn #einkorngrain #einkornbread #einkornbaking #tasteofeinkorn #spelt #speltgrain #speltflour #ancientgrain #ancientgrains #ancientgrainbaking #ancientgrainflours

It’s been a long time since I baked with Einkorn flour, the most ancient of the ancient grains. It’s called “Farro Piccolo” in Italian, or ‘little farro’. A later variety of Einkorn is called “Farro Grande” (large farro)… otherwise known as Spelt. (Einkorn left, Spelt right) Here endeth the lesson.

.

.

.

.

#einkorn #einkorngrain #einkornbread #einkornbaking #tasteofeinkorn #spelt #speltgrain #speltflour #ancientgrain #ancientgrains #ancientgrainbaking #ancientgrainflours
...

38 4
Happy Monk Tidings - April 26, 2023 🍞: Baker's Choice: Polenta-Rosemary Sourdough; Blog: A Baker's Summit in the Loire Valley - [See LinkTree in Bio ]

Happy Monk Tidings - April 26, 2023 🍞: Baker`s Choice: Polenta-Rosemary Sourdough; Blog: A Baker`s Summit in the Loire Valley - [See LinkTree in Bio ] ...

27 0
Latest Happy Monk Blog: Bread from the ashes of Pompeii - April 19, 2023 🍞 [ See LinkTree in Profile ]

Latest Happy Monk Blog: Bread from the ashes of Pompeii - April 19, 2023 🍞 [ See LinkTree in Profile ] ...

26 2
Happy Monk Tidings - April 5, 2023 🍞 - BAKER'S CHOICE: Hot Cross Buns; BLOG: Falling in Love With Bread; ANNOUNCEMENT: Next Week Bread Day is on Wednesday, April 12; ALSO: Come see the Happy Monk Bread Oven this coming Sunday, April 9; [ See LinkTree in Profile ]

Happy Monk Tidings - April 5, 2023 🍞 - BAKER`S CHOICE: Hot Cross Buns; BLOG: Falling in Love With Bread; ANNOUNCEMENT: Next Week Bread Day is on Wednesday, April 12; ALSO: Come see the Happy Monk Bread Oven this coming Sunday, April 9; [ See LinkTree in Profile ] ...

36 0
Happy Monk Tidings - March 29, 2023 🍞 - BAKERS CHOICE: Whole Spelt and Maple Pan Loaf; BLOG: Spring: Two Ways of Seeing - [ See LinkTree in Profile ]

Happy Monk Tidings - March 29, 2023 🍞 - BAKERS CHOICE: Whole Spelt and Maple Pan Loaf; BLOG: Spring: Two Ways of Seeing - [ See LinkTree in Profile ] ...

14 0
Happy Monk Tidings - March 22, 2023 🍞 - BAKER'S CHOICE: Birdseed Bread; BLOG: Couldn't We Enjoy Winter a Little Longer? EXTRA: "Haulout" A film about walruses on brink. [ See LinkTree in Profile ]

Happy Monk Tidings - March 22, 2023 🍞 - BAKER`S CHOICE: Birdseed Bread; BLOG: Couldn`t We Enjoy Winter a Little Longer? EXTRA: "Haulout" A film about walruses on brink. [ See LinkTree in Profile ] ...

28 0
Happy Monk Tidings - March 15, 2023 🍞 - Greetings! This week's BAKER'S CHOICE: Anadama Bread; BLOG: The Enduring Promise of Bread Machines ~ [ See LinkTree in Profile ]

Happy Monk Tidings - March 15, 2023 🍞 - Greetings! This week`s BAKER`S CHOICE: Anadama Bread; BLOG: The Enduring Promise of Bread Machines ~ [ See LinkTree in Profile ] ...

34 0
Happy Monk Tidings - March 8, 2023 🍞 - BLOG: The Scent of Wood; BAKER'S CHOICE: Honey and Oat Porridge - [See LinkTree in Profile ]

Happy Monk Tidings - March 8, 2023 🍞 - BLOG: The Scent of Wood; BAKER`S CHOICE: Honey and Oat Porridge - [See LinkTree in Profile ] ...

35 1
Happy Monk Tidings - February 22, 2023 🍞 - BAKER'S CHOICE: Sprouted Rye and Seed Bread; BLOG: The Shipping Forecast on BBC 4; SPECIAL ANNOUNCEMENT: No bread next week! https://mailchi.mp/4ea4d30316bb/happy_monk_tidings_feb22_2023

Happy Monk Tidings - February 22, 2023 🍞 - BAKER`S CHOICE: Sprouted Rye and Seed Bread; BLOG: The Shipping Forecast on BBC 4; SPECIAL ANNOUNCEMENT: No bread next week! https://mailchi.mp/4ea4d30316bb/happy_monk_tidings_feb22_2023 ...

22 0
Happy Monk Tidings - February 15, 2023 🍞 - BAKER'S CHOICE: Cinnamon-Raisin Sourdough; BLOG: The Magic of the Grouse; VIDEO: How Bread Was Made in 1962; FINAL REMINDER: New Delivery Times/Prices - [Campaign URL]

Happy Monk Tidings - February 15, 2023 🍞 - BAKER`S CHOICE: Cinnamon-Raisin Sourdough; BLOG: The Magic of the Grouse; VIDEO: How Bread Was Made in 1962; FINAL REMINDER: New Delivery Times/Prices - [Campaign URL] ...

33 0
Luminous bannetons.
.
.
#woodfired #woodfiredoven  #woodfiredbaking #woodfiredbakery #woodfiredbread #earthoven #earthenoven #bannetons #banneton

Luminous bannetons.
.
.
#woodfired #woodfiredoven #woodfiredbaking #woodfiredbakery #woodfiredbread #earthoven #earthenoven #bannetons #banneton
...

46 0
Sesame Sourdough bowling alley. 
.
.
.
.
.
#woodfired #woodfiredoven #coboven #Mildrith #Mildriththeoven #woodfiredovenbread #sourdough #sourdoughbread #bread #realbread #sesamesourdough #sesame #naturallyleavened #baker #bakery #bbga #artisanbread #breadhead #sourdough #sourdoughbread #penderisland #southpenderislands #southerngulfislandsbakers #southerngulfislandsbakeries #happymonkbaking #happymonkbakery #happymonkbakingcompany

Sesame Sourdough bowling alley.
.
.
.
.
.
#woodfired #woodfiredoven #coboven #Mildrith #Mildriththeoven #woodfiredovenbread #sourdough #sourdoughbread #bread #realbread #sesamesourdough #sesame #naturallyleavened #baker #bakery #bbga #artisanbread #breadhead #sourdough #sourdoughbread #penderisland #southpenderislands #southerngulfislandsbakers #southerngulfislandsbakeries #happymonkbaking #happymonkbakery #happymonkbakingcompany
...

44 0
Happy Monk Tidings - February 8, 2023 🍞 - Baker's Special: Spelt-Honey Sourdough; Happy Monk Blog: Into the Murk; REMINDER: New delivery hours and prices; [ See LinkTree in Profile ]

Happy Monk Tidings - February 8, 2023 🍞 - Baker`s Special: Spelt-Honey Sourdough; Happy Monk Blog: Into the Murk; REMINDER: New delivery hours and prices; [ See LinkTree in Profile ] ...

40 1
Happy Monk Tidings - February 3, 2023 🍞 - HAPPY MONK BLOG: Save Something From The Time Where We Will Never Be Again; BAKER'S CHOICE: Sesame Sourdough; NOTE: New Delivery Times and New Prices [ See LinkTree in Profile ]

Happy Monk Tidings - February 3, 2023 🍞 - HAPPY MONK BLOG: Save Something From The Time Where We Will Never Be Again; BAKER`S CHOICE: Sesame Sourdough; NOTE: New Delivery Times and New Prices [ See LinkTree in Profile ] ...

30 3
Happy Monk Tidings - December 14, 2022 🍞 - Baker's Choice: Fruit Sourdough Pan Loaf; Happy Monk Blog: The Year in Bread ... and Gratitude! [ See LinkTree in Profile ]

Happy Monk Tidings - December 14, 2022 🍞 - Baker`s Choice: Fruit Sourdough Pan Loaf; Happy Monk Blog: The Year in Bread ... and Gratitude! [ See LinkTree in Profile ] ...

61 1
Happy Monk Tidings - December 7, 2022 🍞 - Baker's Choices: Fig and Fennel and Rye-Currants; BLOG: The Noble French Baguette; Last Bake next week! [ See LinkTree in Profile ]

Happy Monk Tidings - December 7, 2022 🍞 - Baker`s Choices: Fig and Fennel and Rye-Currants; BLOG: The Noble French Baguette; Last Bake next week! [ See LinkTree in Profile ] ...

45 0
Happy Monk Tidings - November 30, 2022 🍞 - Bakers Choice: Cranberry-Pecan Sourdough; BLOG: Tassajara Wisdom/Perfect Loaf Mastery; REMINDER: Happy Monk holidays fast approaching! [ See LinkTree in Profile ]
.
.
.
.
#theperfectloaf #perfectloaf #perfectloaf #maurizioleo #tassajarabreadbook #tassajarabread #tassajaracookbook

Happy Monk Tidings - November 30, 2022 🍞 - Bakers Choice: Cranberry-Pecan Sourdough; BLOG: Tassajara Wisdom/Perfect Loaf Mastery; REMINDER: Happy Monk holidays fast approaching! [ See LinkTree in Profile ]
.
.
.
.
#theperfectloaf #perfectloaf #perfectloaf #maurizioleo #tassajarabreadbook #tassajarabread #tassajaracookbook
...

33 5
Happy Monk Tidings - November 16, 2022 🍞 - BAKER'S CHOICE: Spelt & Toasted Buckwheat Sourdough; BLOG: Mysticism and Bob Dylan; Extra: Happy Monk Search [ See LinkTree in Profile ]

Happy Monk Tidings - November 16, 2022 🍞 - BAKER`S CHOICE: Spelt & Toasted Buckwheat Sourdough; BLOG: Mysticism and Bob Dylan; Extra: Happy Monk Search [ See LinkTree in Profile ] ...

23 0
Just rockin’ the Olive Sourdough at 4:30 a.m. in the morning. Into Mildrith’s fire they go!
.
.
.
.
.
.
.
 
#woodfired #woodfiredoven #woodfiredovenbread #bread #realbread #naturallyleavened #baker #bakery #bakerslife #bbga #artisanbread #breadhead #breadmaking #breadmaking🍞 #sourdough #sourdoughbread #coboven #earthoven #earthenoven #olives #olivebread #olivesourdoughbread #penderisland #southpenderisland #happymonkbaking #happymonkbakery #happymonkbakingcompany #southerngulfislands #southerngulfislandsbakers #southerngulfislandsbakeries #penderisland

Just rockin’ the Olive Sourdough at 4:30 a.m. in the morning. Into Mildrith’s fire they go!
.
.
.
.
.
.
.
 
#woodfired #woodfiredoven #woodfiredovenbread #bread #realbread #naturallyleavened #baker #bakery #bakerslife #bbga #artisanbread #breadhead #breadmaking #breadmaking🍞 #sourdough #sourdoughbread #coboven #earthoven #earthenoven #olives #olivebread #olivesourdoughbread #penderisland #southpenderisland #happymonkbaking #happymonkbakery #happymonkbakingcompany #southerngulfislands #southerngulfislandsbakers #southerngulfislandsbakeries #penderisland
...

86 12

Leave a Reply

This site uses Akismet to reduce spam. Learn how your comment data is processed.